Some Flight Progress! Prop Quality Issues
It Actually Flies!
It pulls a lot of current and there are vibrations but it’s very promising
The large props are on the edge of what these little motors can run but I have some larger motors coming in. The Esp32 and the motors pull too much power for a small battery to handle so I was forced to make the Tile heavy. I wanted the balloon to do most of the lifting but I can only get the power draw so low.
I Finally Know What To Do
This project is going to be real!
I’ve decided that the dual rotor setup is the way to go because it is simple and it better utilizes the ellipse footprint under the balloon. I would need propellers regardless and larger propellers are the only ones I can get quiet. The rotors are large but they don’t extend beyond the edges of the balloon which will hopefully make it safer. The large diameter props require less RPM to generate the lift needed and they are very quiet. The issue is that they aren’t perfectly balanced which creates some vibrations. They are very quiet other then these vibrations so I should be set once this issue is solved.
The current demand is also concerning though. The Esp32 and the motors will probably pull a combined 10 watts so I’ll need to get creative with the battery power. It stands upright when on a desk because all the weight is at the bottom. I’m sure I could have it fly over and land where you are sitting. Then it would be completely silent and this would be a funny part of its personality (similar to an attention seeking pet). It is very light so it falls slowly and the propeller hubs hit the ground first. The lightweight, low RPM propellers are harmless and it could probably take off again if I design the propellers correctly. It might even be able to “walk” while grounded if I toggle the motors because of how light it is.
When I thought I was done
Somehow I missed a spot and now there is a dangerous crack forming on the reactor
I was finally happy with the reactor last week but now it is ruined. I was forced to but an $85 dollar glass container because it was hard to find anything that would fit the plates. Going all glass should finally fix the reliability issues so I can move on with this project. Hopefully the container can hold back the 2 gallons of corrosive electrolyte while I wait for that to come in.
In the gallery you will see a “worst case” balloon ignition test and it was pretty bad. I used a larger circular balloon that stopped keeping the hydrogen in well. This was a worst case because this balloon was at least 3 weeks old and had previously stored helium (which often comes mixed with some oxygen). There was plenty of time for oxygen to leak in to create explosive HHO. And explode it did! I was holding it at an arm’s lenght away but it seems like the flame came toward me. It burnt the front of my hair and give me some light burns on my hands. I’ll be safer next time when I test a fresh balloon but I might consider helium more seriously now. The balloon lift doesn’t matter much anymore because it just works to keep the props upright.
This Week's Gallery:


















Plans For Next Week:
Fix the reactor before it dissolves my server!
I’m so close to proper quiet flight and I’m very excited to take this next step. It might be some time before the motors I need come in but I’ll continue to work with what I have. My priority will be fixing the reactor whenever that glass comes in
Todo List:
- Redesign propellers and motor mounts
- Print these parts out of anything but PLA on anything other then my ender 3
- Fix the reactor as soon as I get the glass
